
S2 Ep 10 - Reimagining PLM: Configure-to-Order Manufacturing and the Future of Digital Integration with Dr. Jörg W. Fischer
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Episode Summary
Professor Jörg Fischer shares his journey from mechanical engineering to becoming a leading expert in PLM and digitalization. The discussion explores how understanding Bill of Materials (BOM) structures reveals a company's operational framework, the challenges of master data management in ERP systems, and the shift from Engineering to Order (ETO) to Configure to Order (CTO) strategies. The conversation highlights how traditional systems struggle with lifecycle management and explores innovative concepts like "part proxies" that could transform manufacturing flexibility.
Key Takeaways
- The BOM as a Company's Framework: Understanding BOM structures reveals how information flows through an organization
- AI Requires Quality Data First: Before AI can transform manufacturing, companies must establish strong data foundations
- Master Data Limitations: Traditional ERP systems often lack flexibility in handling master data that changes throughout product lifecycles
- Part Proxy Revolution: The concept of "part proxies" could allow companies to maintain engineering consistency while enabling manufacturing flexibility
- Global Factory Networks: Post-pandemic supply chain challenges are driving companies to create distributed manufacturing networks that require new approaches to parts management
- PLM-ERP Integration: The line between PLM and ERP systems is blurring as companies need seamless information flow from design to production
Timestamps
00:00 Introduction to PLM and Digital Integration
01:09 Jörg Fischer's Career Journey
05:51 Understanding Companies through BOM Structures
09:13 The Evolution of BOM and Digitalization
11:41 AI and Data Management in Manufacturing
13:52 Challenges with Master Data in ERP Systems
18:13 The Importance of Revisioning in Manufacturing
20:35 Engineering to Order vs. Configure to Order
25:08 The Concept of Part Proxy in Engineering
28:17 Challenges in Manufacturing and Local Content
31:06 The Importance of Flexible Supply Chains
34:03 Integrating PLM and ERP Systems
36:55 The Role of Plant BOMs in Modern Manufacturing
39:48 The Future of Product Development and Systems Engineering
43:47 The Evolution of PLM and ERP Systems
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Follow Professor Jörg W. Fischer on LinkedIn and YouTube.