Ask the A&Ps Podcast Por AOPA arte de portada

Ask the A&Ps

Ask the A&Ps

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 Experts Mike Busch, Paul New, and Colleen Sterling answer your toughest aviation maintenance questions. Submit questions to podcasts@aopa.org. New episodes are released the first and fifteenth of every month.
Episodios
  • "An airplane with no engine is worth nothing"

    "An airplane with no engine is worth nothing"
    Jul 1 2025
    Oil is everywhere this time, with consumption and temperatures problems for three of our owners. Email podcasts@aopa.org for a chance to get on the show. Join the world's largest aviation community at aopa.org/join Full notes below: Mark has a Twin Comanche and is loving his new electronic ignition. He has an issue where oil temperature and CHTs are slightly different on one engine than the other. His oil temperature also spiked on one climbout on a hot day, and he’s wondering what’s wrong. He’s using the variable timing. Nothing like this happened prior to the ignition install. Paul suggested that maybe some baffling changed during the install. The hosts narrow in on either airflow or oil flow as the culprit. Colleen said to think of baffling not as trying to direct airflow across the engine, but a system that creates a high pressure, pushing air through the cylinder cooling fins. Chris is wondering what’s wrong with his new engine. He has a Cessna 206 and he put in a new Continental IO-550. After some initial runs, but found that it was burning about a quart of oil per four hours. On one flight is running a bit rough. It had turned out to be a failed magneto. They added an air/oil separator, which obviously didn’t help. He did some low level, high power runs that didn’t seem to help. At 100 hours he did a ring flush on Savvy’s recommendation. The ring flush seemed beneficial. Then after 10 hours he had only burned a quart. They are now at 150 hours and they are at a quart every 4 or 5 hours, and they’ve done another ring flush and it’s burning less oil again. He’s wondering why the rings are clogging up. Mike immediately zeros in on the problem by asking how long Chris has been running straight weight oil. He admits it was 150 hours on the advice of his mechanic. AD oil helps to prevent sludge build-up. Willie is wondering if you need an A&P to do an AMOC, or alternative method of compliance with an AD. The hosts describe the process, which can be completed by any “operator” meaning owner. So, one need not hold an A&P to request an AMOC. Most AMOCs apply only to the operator, although Mike said a manufacturer can develop a global AMOC that would apply to everyone. Steve was flying his Cessna 182RG with a Lycoming O-540 that he recently top overhauled with all new cylinders. He flew low and at high power to break them in, and oil consumption stabilized. He flew another 15 hours on regular oil and Camgard with virtually no oil burn. Then on a flight he was asked to slow rapidly on approach, and on that one flight he lost oil at a rate of three-quarters of a quart per hour. The consumption eventually settled at around a quart every 2.3 hours. He’s wondering if ring flutter is real and whether it caused the increased oil consumption. He didn’t notice excessive oil on the airplane. A ring wash didn’t fix it. He eventually decided to just overhaul the cylinders again. On inspection they didn’t find anything. Mike would have suspected a broken ring or expander spring. Paul wonders if the piston rings were wrong for the nickel cylinders Steve had installed. Unfortunately, he found a broken stud at 20 hours on his new cylinders. They hadn’t properly torqued 4 of the bolts on his cylinders, reinforcing Mike’s point that sometimes it’s better to leave cylinders in order to avoid maintenance induced failures.
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    1 h y 1 m
  • "You have to cart mogas around like a homeless person"

    "You have to cart mogas around like a homeless person"
    Jun 15 2025
    A Cirrus with fluctuating fuel flow, de-injecting an engine, and fear of overhaul are on tap for this episode. Email podcasts@aopa.org for a chance to get on the show. Join the world's largest aviation community at aopa.org/join Full notes below: Joe has a Maule with a 540 engine in it. The company has a mod to turn the engine to a carbureted version and he’s wondering about the legality of something like that. Paul said it happens in the 210 market. Whether it’s a good idea is another issue, the hosts say. Joe is unable to run autofuel is the injected version, which is why he’s interested in it. Colleen said she’d rather have an injected engine than run mogas. David wonders how perspective owners are so afraid of TBO. He has a 182 with an engine that’s nearly at TBO, and people who contact him are afraid of the high time. The hosts discuss strategies for buyers who may be looking at airplanes with engines at TBO. Assuming the engine is running well, a new owner can fly it on that “borrowed time” while they learn and enjoy the airplane. Alternatively, if the engine truly needs to be overhauled, the time down is obviously a concern for a new owner. Mike said he thinks it’s best to buy an airplane with a run-out engine. The price has been discounted for the cost of the engine, the seller is motivated, and worst case you have to overhaul it soon. And every hour and year that you don’t have to overhaul it is “free.” And when it does come time to do the overhaul, you get to do it to your spec. Shalom has a Cirrus that isn’t behaving. If he sets the mixture at lean of peak, the fuel flows start to fluctuate. A few minutes later, it will drop off sharply, and then back quickly. The manifold pressure and rpm stay pretty consistent. He’s changed the fuel pump and the spider. Nothing has helped. Mike said if there’s a constriction in the fuel line between the fuel control unit and the manifold, it can cause oscillating fuel flow and lower flows.
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    1 h y 3 m
  • "You have license to go zorching around"

    "You have license to go zorching around"
    Jun 1 2025
    An owner wants to fly his engine after it sat for 7 years. Plus, prop strike at the shop, lean of peak, and break-in trouble. Email podcasts@aopa.org for a chance to be on the show. Join the world's largest aviation community at aopa.org/join Full episode notes below: Rupert is having trouble breaking in his new cylinders. They have five hours and the temperatures are still trying to go above 420 degrees on departure. They’ve checked fuel flow and baffling. In a twist of irony he is causing his cylinders to run too hot because the break-in is being prolonged because he won’t run the engine hard enough. Paul said Comanche’s have notoriously have poor baffling, which can also compound the problem. They recommend running it hard for a few hours and not to worry about the temps being around 420. Craig has a Pitts that was damaged on a high-power run-up after his annual. The tail came up and hit the prop. He’s wondering if there’s something else they should inspect since the case is going to be open. His crank is subject to an AD. The associated service bulletin requires replacement if the case is opened, but the AD does not. He said the insurance has agreed to replace the crankshaft anyway. They said other than close cylinder inspections, it sounds like he’s fully covered. Larry was finding that the lean of peak indication on his Dynon would show that he was lean of peak before the cylinders were actually there. He found a short paragraph in the manual that says if he changes the horsepower percent rating, it works fine. He also describes a procedure in the Dynon that basically recreates the GAMI lean test. Mike describes how Savvy does the AI engine modeling. The amount of air or fuel going into the engine will be the limiting power factor. In rich of peak, fuel is abundant, so air is the limiting factor. In lean of peak, fuel is the limiting factor. Dave last ran his engine 7 years ago. He mixed oil and camgard, put it into a pressurized tank, and sprayed it under pressure into every place he could. He’s changed desiccant plugs, and had a dehumidifier running as well. If he has pitting he’s wondering if it’s dangerous to fly. Paul said airplanes don’t fall out of the sky because of pitting on the camshaft, and Mike added that they do fall out of the sky after taking off cylinders to look for signs of corrosion. Either the engine will make metal in the filter or it won’t, he said. If the filter is clean for the next 100 hours he dodged a bullet. Nothing that could be wrong corrosion wise is a safety of flight item. It’s a safety of wallet item. Paul said he would recommend changing the oil soon after running it. If the cylinders don’t look corroded the bottom end probably isn’t either, Mike said. Paul suggests he crank the engine with one set of plugs inoperative until he gets an oil pressure indication, and then start it normally.
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    1 h y 1 m
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I enjoy the varied questions and the discussions regarding the issues. I have learned a lot.

Great Information

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Excellent information since I am just a brand new power plant and soon to be airframe mechanic there’s so much to learn what is not being taught at schools and some very good information has been gained from your show thank you.

I look forward to your next podcast.

Highly appreciate your show!

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I binged through the whole series. I am a gearhead and the family fixit guy. I love car shows, and this aviation themed podcast definitely has appealed to me. Even if you don't normally indulge in aviation activities, I suggest giving this podcast a listen. I think it will have cross appeal for many with other interests. please

Binged and listened to the whole series

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Wonderful podcast. Learned so much in just the first few episodes! Highly recommend it to anyone!

Wonderful podcast. Learned so much in just the first few episodes!

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